Stock Getting Inletted
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"Hoot Al's Rifle Shop"

U.S.A.

 

Cutting Out the Stock & Inletting The Barrel:

Cut out a rough stock from the plank of wood and laid my pattern onto the wood. 2006-08-20 001.JPG (116159 bytes)

Once it was laid out, I cut the stock out. The barrel is a 13/16" Green Mountain barrel. It was important to find a pattern for this sized barrel. This is important since the pattern will allow the barrel to be inletted down and the top of the barrel will be flush with the top of the wrist. 

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  Now I needed to flatten and smooth the top of the barrel flat on the stock. I used 80 gritt paper wrapped on a board to keep the surface even. Periodically checking the flatness of the top surface using my 4' ruler and machinist's square.

Then I headed over to Bookies and we used his shaper to take out the barrel channel. 2006-08-20 004.JPG (241547 bytes)He did not have a 13/16" shaper blade, but the next size smaller. No Problem!!  Having made one of Bookie's channel file tools, this was not a problem. This helped me widen the channel to correct width. 

 

Now the bottom of the barrel channel needed to be deepened to match the new width.  Here is where I used an octagon13/16" barrel bedder tool.2006-08-20 008.JPG (241813 bytes)

This tool was purchased from Brownells and works great for this part. 

 

 

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Now with the bottom flat and the slants matching up to the sides of the barrel sides, I laid the barrel into the stock. The barrel fit 2006-08-20 005.JPG (142509 bytes)snug and fit well within the channel.  

With this done, I need to address the breech end of the barrel where the shaper came back out of the stock and this end needs to be squared up for the end of the barrel. 

 

To do this, a ruler was placed along side the barrel and lines were drawn along each side extending into the breech area. A square was used on the side to draw across the stock to indicate the end of the barrel. 2006-08-20 009.JPG (253861 bytes)2006-08-20 011.JPG (225247 bytes)

With the lines drawn, I used my knife and cut a slit along the "inside" of the lines and "V" cut the inside of the lines to remove the wood.  This left me a nice trench to use my 1/4" wood chisel to cut straight down into the stock along this line to remove the wood.  (Note: the barrel was removed from the stock prior to starting this part.)

To do this properly, go slow. start at the breech and tap a couple times across the line and then the same down along each side. Then bring the chisel in from the barrel channel and cut in toward the breech in a horizontal position. Go shallow and you will have cleaner cuts. 

2006-08-20 014.JPG (239581 bytes)Continue this down, till you have reached the top of the side bottom bevels. Then cut down a trench to the depth of the bottom barrel flat. Similar to when you chisel out a barrel channel.  Now you can come in horizontally with your chisel and cut the side slopes of the two bottom side flats. 

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Now you can see the channel is almost finished.  The next steps are to blacken the end of the barrel and then set it down into this new area of the barrel channel and make sure we have removed any "high" spots. 

 

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After getting a fresh cup of coffee, I'm ready to start2006-08-20 024.JPG (268029 bytes) inletting the end of the barrel into the stock.  Once the bottom flat is blackened about 6" - 8" up from the end of the barrel, the barrel is then set into the stock. Don't use too much force. If the sides are too tight, set the barrel an inch or more away from the end of the breech area and then push the barrel carefully into the breech. This will show you any areas that are too narrow.  Once the barrel fits into the breech area, turn the stock over and tap the stock carefully onto the bench and remove the barrel. You should now see black spots on the wood which need to be removed. 2006-08-20 023.JPG (172152 bytes) 

Continue doing this until the barrel top is even with the top of the stock.  Then blacken the end of the barrel and tap it into the vertical 2006-08-20 001A.JPG (161603 bytes)breech and remove the blackened wood until you have a nice black "ring" to indicate the rear wall is now flat. 

 

 

Now onto the hooked breech installation, which will be the next update. 

 

 

 

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